Harvester in field

Article – FarmTRX Featured on Farmers Weekly

Retrofit Yield Monitor Offers Crop Data on Old Combines

Read the original article by Oliver Mark on Farmers Weekly

Canadian outfit Farm TRX has developed a relatively cheap retrofit yield monitor that is able to generate downloadable crop performance maps via apps that run on a standard smartphone or tablet.

The three-part £1,500 system includes a pair of optical sensors fitted to the clean grain elevator, which are hardwired to a mouse-trap-sized processor that mounts in the cab.

This transfers live yield statistics straight to the user’s smartphone via Bluetooth, saving the potentially costly addition of an extra display.

Farmers can then upload this information via mobile data or wifi to a web app, which crunches the raw data to form corrected yield maps. These can be shared with agronomists and exported to other farm management software.

The system will be particularly handy for farms running old combines that won’t have been fitted with yield monitors, and it can be fitted using common tools in under four hours.

The maps can be used to assess variations across fields and the effects of agronomic decisions through the growing season, including cultivation type, sowing date and applications of fertiliser and pesticides.

Designed on-farm

The system was developed by Perry Casson, a farmer in the Canadian province of Saskatchewan. He had three combines without yield monitors and was keen to collect harvest data to assess the results of variable-rate trials he was conducting.

His research unearthed a dearth of reasonably priced retrofit yield monitors for old combines, so he set about building his own.

The first prototype was finished in 2015 and the system has since proved popular across North America, even on 1980s-built machines still in active service. Farm TRX even has the system working on a 1969 John Deere 105 and 1976 Gleaner L.

Sensors

Standard mass flow optical sensors are installed on brackets pop-riveted to either side of the clean grain elevator. These send a beam of light that measures the volume of grain on each paddle.

This tends to be a more reliable method of yield monitoring than impact plate-style systems, says Farm TRX, though it doesn’t work on bucket-type elevators and it’s not possible to rig the processor up to a new combine’s existing optical sensors.

However, many models, including the Claas Lexion, use the same mounting holes.

The sensors run to an accuracy of +/- 5%, with a simple volume calibration using the combine’s grain hopper or a trailer, but precision can be improved to within 1% by calibrating using the weight of the sample.

The kit also has a programmed time delay to account for the time the material takes to travel from the combine header to the elevator, and this can be fine-tuned in the app.

Buyers can expect to get at least five years’ service – more than 2,000ha ­­– from a set of sensors and, at $450 (£365), they’re fairly cheap to replace.

Handily, grain cleans them as it passes, too, so there is little need to polish them manually.

The company also plans to add a moisture-sensing function this year. The existing monitors are pre-wired to connect the necessary hardware and the apps are geared up to handle the data, so it will be a relatively simple bolt-on option.

Processor

The sensors feed information to a little processor while the combine is turned on, provided it has been wired up to a switched 12V supply.

It has 16GB of on-board storage, which should be enough to hold more than five harvests’ worth of data.

The little box of tricks also contains an internal GPS antenna, so it needs to be mounted centrally in the cab in order to form accurate maps. The company suggests positioning it next to the light in the roof lining.

An external GPS antenna is included if the combine has a metal roof or if the user wants to simplify the installation – it just screws to the processor, which automatically turns off the internal GPS antenna. As an added bonus, this should improve the accuracy of the GPS position.

The processor connects to a smartphone or tablet via Bluetooth. Once paired, it feeds live performance stats through an app and also allows tweaks to the settings.

However, devices don’t need to be permanently paired – even if a phone isn’t synced, the system will still collect and store data on an SD card until it can be downloaded to the mobile device.

Yield maps

Most operators will run the system through their smartphone or tablet using the Farm TRX mobile app. As well as displaying live harvest data, it allows operators to fine-tune the settings, including crop type, calibrations and header width.

At the end of the day, or season, the data can be uploaded to the cloud to automatically form yield maps that can be immediately viewed on the company’s web portal and shared with agronomists.

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